CV Brake Linings Autoamtic Grinding Line

Integrated Production Capabilities

The CV Brake Linings Automatic Grinding Line is a turnkey assembled production system designed exclusively for CV brake linings processing. Its core operations cover arc grinding (inner and outer), precision hole drilling, and surface cleaning, forming a continuous and efficient production workflow. This line complements the FU CHUN JIANG Smart Brake Pads Machines seamlessly, ensuring consistent processing quality from molding to finishing.

Processable CV Brake Lining Specifications

The line accommodates a wide range of CV brake lining dimensions to meet diverse commercial vehicle requirements:
  • Inner arc radius: R142-R245; chord length: 135-250mm
  • Width: ≤254mm (consistent across all applicable workpieces)
  • Thickness: 12-30mm, with compatibility for max thickness up to 30mm in drilling processes

CV Brake Lining Combined Grinder Performance

As the core grinding unit, the combined grinder delivers reliable material removal and edge finishing, with power configuration optimized for heavy-duty operation:
  • Total power output: 17.4KW, balancing efficiency and energy consumption
  • Chamfering system: 4 units of 2.2KW motors for uniform edge treatment
  • Inner arc grinding: 7.5KW motor to ensure precise contouring of brake lining inner surfaces

CNC Precision Hole Drilling System

Equipped with a 2-drum working station, the CNC hole drilling machine enables high-precision hole machining, and works in tandem with the FU CHUN JIANG Smart Brake Pads Machines to achieve post-molding processing accuracy:
  • Drilling configuration: 4 drilling heads, supporting max drill diameter ≤Φ23.5
  • Adjustable parameters: Hole pitch range 25-125mm; spindle speed fixed at 2840rpm
  • Axis movement: Horizontal (A,C) and vertical (X,Y) strokes 0-150mm each; B-axis hub rotation 0-360° for multi-angle drilling
  • Control & power: Servo motor for stroke control; total power 23KW for stable operation

PLC-Controlled Outer Arc Grinding Unit

The PLC-controlled outer arc grinder ensures consistent outer surface grinding, with servo-driven components for precise motion control:
  • Max workpiece height capacity: 260mm; cutter diameter Φ800mm for large-area grinding
  • Main motor power: 18.5KW, delivering sufficient torque for heavy grinding tasks
  • Servo motor specs: 30N.m for drum hub rotation; 15N.m for grinding disc adjustment

System Synergy & Operational Advantages

The entire line adopts industry-proven components and control systems, minimizing downtime and maintenance needs. When paired with the FU CHUN JIANG Smart Brake Pads Machines, it forms a complete production chain that enhances overall productivity while maintaining strict quality standards for CV brake linings. The integration of servo and PLC control ensures repeatability and reduces human error in high-volume production.