Brake Pads Combined Grinding Machine

Core Process Integration & Industry Value

 
FU CHUN JIANG Smart Brake Pads Machines this combined grinding machine is a pivotal innovation for brake pad manufacturing lines, a core offering in professional brake pad finishing equipment ranges
 
  • Merges four critical post-forming procedures—slotting, coarse grinding, fine grinding, and dust cleaning—into one compact, all-in-one unit
  • Eliminates redundant material handling between standalone machines, streamlining production workflows and boosting overall line efficiency
  • Built to meet the stringent precision and throughput demands of modern OE and aftermarket brake pad production, a must-have for high-volume manufacturing
 

Grinding Unit Configurations & Performance

 
All grinding modules are precision-engineered for targeted material removal and surface finishing, with dedicated units for each key grinding stage
 
  • Rough Surface Grinding Unit: 1 vertical spindle unit powered by an 11.25 Kw motor, designed for fast, uniform bulk material removal to reach pre-set brake pad thickness
  • Slot Grinding Unit: 1 horizontal spindle unit with a 7.5 Kw motor, delivers precise slot cutting for optimal brake pad heat dissipation and braking performance
  • Fine Surface Grinding Unit: 1 vertical spindle unit with a 7.5 Kw motor, creates a smooth, consistent final surface finish meeting strict industry quality standards
  • Unified Spindle Speed: All grinding spindles operate at 2,950 RPM, balancing efficient material removal in rough grinding with meticulous precision in fine grinding
 

Traveling Device Key Specifications

 
The traveling system controls brake pad feeding through all grinding stages, with adjustable and durable components for stable operation
 
  • Adjustable Feeding Speed: 0–4.2 m/min variable speed, operators can tune for rough grinding (faster) or fine grinding (slower) to match process needs
  • Driving & Power: Induction motor for reliable travel drive, paired with a 1.5 Kw geared motor for consistent torque output
  • Travel Rail & Feeding Structure: Magnet rail secures brake pads in place during processing to prevent shift and ensure grinding accuracy; roller chain feeding system for heavy-duty, continuous operation
  • Component Durability: All travel and feeding parts are built for the wear and tear of 24/7 production environments, minimizing unplanned downtime
 

Automated & Adjustable System Features

 
FU CHUN JIANG Smart Brake Pads Machines designs this grinder with user-centric adjustability and automation, cutting manual intervention and speeding up changeovers
 
  • Automated Loading System Adjuster: Enables quick, tool-free adjustment to accommodate different brake pad sizes and profiles
  • No manual calibration required for basic size changes, slashing production changeover time between different pad models
  • 90° Increment Turn Over Device: Degree division of 90rad x 4, rotates brake pads in precise 90° steps for full-surface grinding and slotting on all sides
  • Adjustable Brush Unit: 180 W induction motor-powered dust cleaning brush, height adjustable at a ratio of I = 1/6 for thorough debris removal on all pad sizes
  • Brush unit mounts directly to the main frame, aligning perfectly with the travel path for continuous dust extraction during grinding
 

Precision & Quality Assurance

 
This combined grinding machine is built for unwavering consistency, a hallmark of FU CHUN JIANG Smart Brake Pads Machines manufacturing standards
 
  • All core components are calibrated to tight tolerances, ensuring every brake pad meets identical thickness, slot, and surface finish specs
  • Integrated dust cleaning eliminates grinding debris that could compromise surface quality or production environment safety
  • Magnet rail and fixed spindle positioning eliminate process variance, delivering repeatable results for high-volume production runs
  • Engineered to maintain precision performance over long operational hours, with minimal maintenance required for core grinding and travel systems