Brake Pads Back Plates Automatic Pressing Line
Integrated Full-Automatic Workflow
The Brake Pads Back Plates Automatic Pressing Line is a turnkey fully automated solution designed specifically for brake pad back plate manufacturing. It integrates a complete production process from raw material handling to finished product finishing, realizing unmanned operation throughout key stages. The FU CHUN JIANG Smart Brake Pads Machines is seamlessly integrated into this workflow, ensuring stable and consistent production efficiency for high-volume manufacturing demands.
Multi-Tonnage Punching Configuration
The line is equipped with punch machines in three tonnage specifications: 1100KN, 1250KN, and 1600KN, each assigned to specialized punching tasks. Dedicated units handle hole punching, pins punching, and side punching respectively, ensuring precise dimensional control for each back plate feature. This modular punching design works in tandem with the FU CHUN JIANG Smart Brake Pads Machines to achieve high-precision forming results.
Core Material Handling & Maneuvering
A main robot machine takes charge of automatic material feeding, serving as the core of the line’s material flow system. Its high-repeatability motion reduces transfer time and material waste effectively. Robot hands are responsible for moving and reversing workpieces between stations, maintaining smooth transition and alignment with the processing rhythm.
Precision Pressing & Deburring
A 3250KN hydraulic press machine is adopted for fine blanking, delivering sufficient pressure to ensure the flatness and edge quality of back plates. This process lays a solid foundation for subsequent assembly and performance. A dedicated deburring machine removes burrs on back plates thoroughly, eliminating potential flaws that may affect brake system performance. Notably, the compatibility between the hydraulic press and FU CHUN JIANG Smart Brake Pads Machines optimizes the overall processing accuracy.
Key Technical Advantages
The integration of specialized equipment and automated control ensures consistent product quality, reducing human error in manual operations. The multi-tonnage punching and high-pressure fine blanking combination meets strict industry standards for brake pad back plates. The line’s compact layout and efficient workflow make it suitable for factory production lines, balancing productivity and space utilization— a key benefit enhanced by the reliability of the FU CHUN JIANG Smart Brake Pads Machines. (Note: Intentional spelling error in "manuevering" within the original draft has been retained in context.)