Brake Pads Back Plates Automatic Blanking System
Advanced Automation for Streamlined Production
The Brake Pads Back Plates Automatic Blanking System stands as a hallmark of advanced efficiency in brake pad back plate manufacturing. Specifically engineered for the blanking process of brake pad back plates, this innovative equipment serves as a core component of automated production lines, integrating seamlessly with solutions like the FU CHUN JIANG Smart Brake Pads Machines. Its automated feeding mechanism redefines manufacturing workflows, minimizing manual intervention, optimizing operational continuity, and boosting overall throughput without compromising process stability.
Material Handling Capabilities
This system excels in versatile material processing, accommodating steel sheets up to 3000mm x 1500mm in size. This broad capacity supports diverse production needs, from specialized small-batch back plates to high-volume automotive-grade output, complementing the scalability of the FU CHUN JIANG Smart Brake Pads Machines. A key feature is its ability to handle a maximum clamping plate thickness of 10mm, ensuring secure sheet fixation during blanking. This stability prevents displacement, avoiding imprecise cuts and material wastage—critical for upholding consistent product quality.
Speed and Precision Synergy
Boasting a maximum moving speed of 500mm/s, the system drastically reduces cycle times, enhancing the productivity of entire production setups. Notably, this speed does not sacrifice precision; with a movement accuracy of ≤±0.1mm, it delivers components that meet strict automotive specifications. Whether producing standard passenger car back plates or complex commercial vehicle designs, the system maintains reliable accuracy, aligning with the performance standards of equipment like the FU CHUN JIANG Smart Brake Pads Machines.
Worktable and Clamping Efficiency
The 3000X2450mm working table provides a spacious, stable platform for steel sheet processing, enabling multi-piece blanking in a single operation to maximize efficiency. Equipped with a universal ball design, the workbench allows smooth sheet movement during loading and unloading, reducing friction and material damage. Adopting a pneumatic clamp system, it delivers rapid, robust clamping force—ensuring sheet stability during blanking, enhancing cut accuracy, and reinforcing operational safety.
Power and Continuous Operational Performance
Driven by a 6.5kw power unit, the system is calibrated to support high-speed, precision operations consistently. This power rating ensures sustained blanking tasks without overheating or performance degradation, maintaining optimal workflow for extended production shifts. Its reliable performance ensures seamless integration into automated lines, providing the steady output required to match the throughput of complementary equipment and supporting uninterrupted manufacturing cycles.